Spiral wound gaskets are semi-metallic sealing components used in industrial piping, pressure vessels, valves and heat exchangers with flanged connections. They are manufactured by winding a pre-formed metal strip and a softer filler material such as graphite, PTFE, or ceramic in a V-shaped spiral around a solid metal outer ring, and optionally an inner ring.
This construction combines the spring-like recovery of the metal winding with the conformability of the filler, creating a seal that performs reliably under high pressure, high temperature, and thermal cycling. Spiral wound gaskets are the standard choice for ASME B16.20, API 6A, DIN EN 1514-2 and JIS B 2404 flanges in chemical, petrochemical, refinery, power, marine and offshore systems.
Kaxite Sealing is an ISO 9001:2015 certified factory founded in 2015, with 15 spiral winding machines and a monthly capacity of 200,000 pieces. We ship spiral wound gaskets to more than 60 countries with full material traceability.
Spiral wound gaskets outperform flat gaskets in medium-to-high pressure, high-temperature and thermal cycling service. Their main advantages are:
Choosing the right gasket type is the first decision in flange sealing. The table below compares the four most common semi-metallic gaskets used in industrial flanged connections.
| Property | Spiral Wound | Kammprofile | Ring Joint (RTJ) | Double Jacket |
|---|---|---|---|---|
| Construction | Metal + filler spiral winding | Grooved metal core + soft facing | Solid metal ring | Soft filler + metal jacket |
| Pressure range | Class 150–2500 | Class 150–2500 | Class 600–2500+ | Class 150–600 |
| Temperature range | -240 to +1000°C | -200 to +1000°C | -200 to +800°C | -100 to +500°C |
| Recovery | Excellent | Excellent | Low | Moderate |
| Reusability | Not recommended | Core reusable, facing replaceable | Not recommended | Not recommended |
| Flange facing | RF, RTJ, FF, M/F, T/G | RF, FF | RTJ only | RF, FF |
| Best for | General chemical, petrochemical, steam | Heat exchangers, high pressure | Oil & gas wellhead, high pressure | Heat exchangers, low pressure |
| Relative cost | Medium | High | High | Low |
Construction: Metal + filler spiral winding
Pressure range: Class 150–2500
Temperature range: -240 to +1000°C
Recovery: Excellent
Reusability: Not recommended
Flange facing: RF, RTJ, FF, M/F, T/G
Best for: General chemical, petrochemical, steam
Relative cost: Medium
Construction: Grooved metal core + soft facing
Pressure range: Class 150–2500
Temperature range: -200 to +1000°C
Recovery: Excellent
Reusability: Core reusable, facing replaceable
Flange facing: RF, FF
Best for: Heat exchangers, high pressure
Relative cost: High
Construction: Solid metal ring
Pressure range: Class 600–2500+
Temperature range: -200 to +800°C
Recovery: Low
Reusability: Not recommended
Flange facing: RTJ only
Best for: Oil & gas wellhead, high pressure
Relative cost: High
Construction: Soft filler + metal jacket
Pressure range: Class 150–600
Temperature range: -100 to +500°C
Recovery: Moderate
Reusability: Not recommended
Flange facing: RF, FF
Best for: Heat exchangers, low pressure
Relative cost: Low
Rule of thumb: choose spiral wound for general chemical and petrochemical flanges; choose kammprofile for heat exchangers and high-pressure service; choose ring joint for oil & gas wellhead and API 6A flanges; choose double jacket for low-pressure heat exchangers and vessels.
Kaxite Sealing manufactures spiral wound gaskets to ASME B16.20, API 6A and DIN EN 1514-2 standards. The specifications below guide your selection.
Our standard gaskets comply with ASME B16.20 and API 6A for raised face (RF) and ring-type joint (RTJ) flanges. Custom designs for flat face (FF), male-female (M/F) and tongue-groove (T/G) flanges are also available.
| Parameter | Specification |
|---|---|
| Standards | ASME B16.20, API 6A 6B/6BX, DIN EN 1514-2, JIS B 2404, custom designs |
| Flange Types | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Male-Female (M/F), Tongue & Groove (T/G) |
| Size Range | 1/2" NB to 60" NB (DN15 to DN1500) and larger for custom orders |
| Pressure Classes | 150#, 300#, 400#, 600#, 900#, 1500#, 2500# (ASME); 5K, 10K, 16K, 20K, 30K, 40K, 63K (JIS); PN6 to PN400 |
| Outer Ring | Carbon steel (CS), Stainless Steel 304/316, other alloys on request |
| Inner Ring | Optional; recommended for high-pressure and vacuum service; materials match the winding metal |
ASME B16.20, API 6A 6B/6BX, DIN EN 1514-2, JIS B 2404, custom designs
Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Male-Female (M/F), Tongue & Groove (T/G)
1/2" NB to 60" NB (DN15 to DN1500) and larger for custom orders
150#, 300#, 400#, 600#, 900#, 1500#, 2500# (ASME); 5K, 10K, 16K, 20K, 30K, 40K, 63K (JIS); PN6 to PN400
Carbon steel (CS), Stainless Steel 304/316, other alloys on request
Optional; recommended for high-pressure and vacuum service; materials match the winding metal
Gasket performance is defined by the metal winding and filler pairing. Kaxite Sealing offers a comprehensive selection for specific media, temperature and pressure requirements.
| Metal Winding | Typical Filler | Temperature Range | Common Applications | Relative Cost |
|---|---|---|---|---|
| Stainless Steel 304/316 | Graphite, PTFE, Ceramic | -240°C to 550°C (Graphite) / -200°C to 260°C (PTFE) | General chemical, petrochemical, steam, water, oil | Low |
| Alloy 20 / Hastelloy B/C | Graphite, PTFE | Up to 650°C (Graphite) | Sulfuric acid, phosphoric acid, high corrosion | High |
| Monel 400/600 | Graphite, PTFE | Up to 600°C (Graphite) | Marine, hydrofluoric acid, caustic solutions | High |
| Titanium | Graphite | Up to 500°C | Chloride environments, aerospace, CPI | High |
| Carbon Steel | Graphite | Up to 500°C | High-temperature steam, non-corrosive hydrocarbons | Low |
Typical Filler: Graphite, PTFE, Ceramic
Temperature Range: -240°C to 550°C (Graphite) / -200°C to 260°C (PTFE)
Common Applications: General chemical, petrochemical, steam, water, oil
Relative Cost: Low
Typical Filler: Graphite, PTFE
Temperature Range: Up to 650°C (Graphite)
Common Applications: Sulfuric acid, phosphoric acid, high corrosion
Relative Cost: High
Typical Filler: Graphite, PTFE
Temperature Range: Up to 600°C (Graphite)
Common Applications: Marine, hydrofluoric acid, caustic solutions
Relative Cost: High
Typical Filler: Graphite
Temperature Range: Up to 500°C
Common Applications: Chloride environments, aerospace, CPI
Relative Cost: High
Typical Filler: Graphite
Temperature Range: Up to 500°C
Common Applications: High-temperature steam, non-corrosive hydrocarbons
Relative Cost: Low
Use a spiral wound gasket for medium to high-pressure service above Class 150 / PN20, high-temperature applications, and systems with thermal cycling or flange movement. They are also the standard choice for hazardous, toxic or expensive media where leak-tight integrity is critical. Flat gaskets such as rubber or compressed non-asbestos are sufficient for low-pressure, low-temperature, non-critical service.
The outer ring centers the gasket in the bolt circle, provides radial stability, acts as a compression stop and offers blowout protection. The inner ring is optional but recommended for high-pressure and vacuum service: it prevents inward buckling of the winding and protects the filler from erosion by high-velocity media.
Material selection depends on three factors: chemical compatibility with the medium, operating temperature, and system pressure. First, check compatibility charts for both metal and filler against your process fluid. Second, verify continuous and peak temperatures. Third, confirm the winding metal has sufficient strength for the flange pressure class. Send your service conditions to the Kaxite engineering team for a recommendation within 24 hours.
Spiral wound gaskets use a spiral-wound metal and filler construction that provides excellent recovery and is widely used in general chemical and petrochemical flanges. Kammprofile gaskets use a grooved metal core with a soft facing, offering higher compression and better performance in heat exchangers and high-pressure service. Both are semi-metallic gaskets, but they are selected for different flange types and operating conditions.
Spiral wound gaskets are generally not recommended for reuse. Once compressed, the filler and winding may not recover enough to guarantee a reliable seal. For maintenance-critical flanges, always install a new gasket and inspect the flange surfaces before reassembly.
Send us your flange size, pressure class, medium, temperature and target quantity. Our engineers will recommend the right winding metal and filler, and reply with a quotation within 24 hours.
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